Bututun baƙin ƙarfe marar walda na austenitic

(304, 304L, 316, 316L, 321, 321H, 347, 347H, 309S, 310S, 904L)

Bututun baƙin ƙarfe ferritic mara ɗinki

(409, 430, 439, 441, 444)

Bututun baƙin ƙarfe marar walda na austenitic

(410 / SUS410, 420 / SUS420, 430F, 440A, 440B, 440C)

Bututun baƙin ƙarfe mara ɗinki mai matakai biyu

(2205, 2304, 2507, S32760)

Tambayoyi akai-akai game da bututun mara ɗinki - Muhimman bayanai kafin siye

Menene bambance-bambancen tsakanin bututun mara ɗinki da bututun da aka walda?

1. Bayyanar ta bambanta. Bututun mara ɗinki ana samar da su ne ta hanyar nade su a cikin tsari guda ɗaya, suna da saman mara ɗinki da kyakkyawan aiki. Yayin da bututun da aka walƙa ke da ƙwayoyin walda a bangon ciki kuma sai a nade su sannan a walƙa su.

2. Matsin ya bambanta. Bututun da ba a haɗa ba suna da matsin lamba mafi girma, yayin da bututun da aka walda suke da matsin lamba na 10 MPa.

3. Tsarin ya bambanta. An yi bututun da aka walƙa ne ta hanyar juyawa a sanyi da walƙa mai yawan mitar, kuma ana amfani da su sosai a gine-gine, yayin da ake rarraba bututun marasa walƙa zuwa na juyawa a zafi da na juyawa a sanyi, kuma ana amfani da su sosai a masana'antu.

 

Menene tsarin samar da bututun SS marasa ɗinki?

Tsarin samar da bututun bakin ƙarfe mara ɗinki ya ƙunshi matakai masu zuwa: ingot ɗin bututu mai zagaye → dumama → huda → juyawa da silinda uku, juyawa mai ci gaba ko matsawa → warware zaren ƙarfe → daidaita girman diamita (ko rage diamita) → sanyaya → daidaita bututu → gwajin hydrostatic (ko gano lahani) → sanya alama → ajiya. An yi bututun ƙarfe marasa ɗinki ne ta hanyar huda ingot na ƙarfe ko guntun bututu mai ƙarfi don samar da bututu na farko, sannan a bi ta hanyar nade mai zafi, nade mai sanyi ko jan sanyi don kammala shi.

An rarraba bututun ƙarfe marasa ɗinki gaba ɗaya zuwa: bututun ƙarfe marasa ɗinki da aka nannade a zafi, bututun ƙarfe marasa ɗinki da aka ja a sanyi, da bututun ƙarfe marasa ɗinki da aka nannade a sanyi.

Wadanne takardun bayani za a iya samu lokacin sayen bututun bakin ƙarfe mara ɗinki?

1. An rarraba bisa kayan da aka yi da shi
• Karfe mai carbon: Jiragen karfe na gama gari sun haɗa da 10#, 20#, 35#, 45#, da sauransu; ƙayyadaddun bayanai yawanci suna daga inci 1/2 zuwa inci 24, tare da kaurin bango daga mm 2 zuwa mm 30. Misali, ana amfani da ƙarfe 20# sosai a tsarin injiniya da tsarin hydraulic.
• Karfe mai haɗe-haɗe: Kamar 16Mn da sauransu, ƙayyadaddunsu sun yi kama da na karfe mai carbon (1/2 – 24 inci, kaurin bango 2 – 30 mm), ana amfani da su mafi yawa wajen jigilar ruwa mai matsin lamba mai ƙarfi a mai da iskar gas.
• Karfe mara tsatsa: Kamar 304, 316, da sauransu; ƙayyadaddun girma sune inci 1/8 – 30, kaurin bango mm 1 – 40, ya dace da masana'antu masu buƙatun hana tsatsa irin su abinci da magunguna.
2. An rarraba su bisa amfani
• Bututu marasa ɗinki don amfani a gine-gine: Kamar Q345B, da sauransu; diamita na waje 6 – 1020 mm, kaurin bango 1 – 150 mm, ana amfani da su sosai wajen tallafawa a tsarin gine-gine.
• Bututun mara ɗinki don jigilar ruwa: Kamar 20#, Q235, da sauransu; diamita na waje 21.3–1020 mm, kaurin bango 2.5–60 mm, ana amfani da su wajen jigilar ruwa, mai, iskar gas, da sauransu.
• Bututun mara ɗinki don fashewar mai: Kamar J55, K55, N80, da sauransu; diamita na waje 21.3–530 mm, kaurin bango 2.5–60 mm, an ƙera su musamman don raka'o'in fashewar mai.
3. Misalan ƙayyadaddun bayanai na gama gari don bututun ƙarfe marasa ɗinki da aka nade da zafi
Haɗuwar diamita na waje da kaurin bango sun bambanta, kamar 38×(4, 5, 6, 8, 10) da 42×(3.5, 4, 5, 6, 8, 10, 12), da sauransu.

Ta yaya ake ƙididdige girman bututun bakin ƙarfe mara ɗinki?

Babban tsari da ma'ana

  • Lissafin diamita na ciki:d=D−2×S (d,D,S)
  • Nauyin ka'idantar a kowane mita (karfe na carbon): W=0.02466×S×(D−S) (raka'a: kg/m,D, S millimita
  • ‌Bayani na ƙayyadaddun bayanai: An yi alama kai tsaye da “Diamita na Waje × Kaurin Bangon” (kamar Φ57×3.5). Diamita na alama (DN) kawai wata ma'auni ce ta diamita kuma ba ta daidai da ainihin diamita na ciki.
  •  

Ta yaya ake ƙididdige nauyin bututu da tiubai marasa ɗinki?

Babban ƙa'ida: W = (D – t) × t × 0.02466, inda D = diamita na waje (mm), t = kaurin bango (mm).
Jimillar nauyi: Nauyi a kowane mita × Tsayi (m) = Jimillar nauyi (kg).

An samo ƙimar 0.02466 daga ƙarfin nauyin ƙarfe na 7850 kg/m³, π, da sauyin ƙima.
A madadin haka, ana iya ƙididdige shi kai tsaye ta amfani da ƙa'idar lissafin ƙarfin: W = π × (D – t) × t × L × ρ / 1000.

Menene ƙa'idodin gama gari don bututun bakin ƙarfe marasa ɗinki?

  • Tsari: GB/T 8162-2018 (Tsarin Injin/Gine-gine, ba buƙatar gwajin matsin ruwa na kowane ɗaya)
  • Jigilar ruwa mai yawo: GB/T 8163-2018 (Jigilar ruwa, iskar gas, mai; yana buƙatar gwajin hydraulic na kowane ɗaya ko gwajin da ba ya lalata)
    Ƙasa zuwa Matsakaici
  • Tankunan Tururi na Matsa Lamba: GB 3087-2008 (< 450℃ tururi mai ƙara zafi/bututun ruwan tafali)
  • Tankunan Dama Mai Matsa Lamba Mai Kyau: GB/T 5310-2023 (≥ 9.8MPa, 450-650℃, wanda ya ƙunshi bakin ƙarfe mai juriya zafi)
  • Fashewar Petrolium: GB 9948-2013 (bututun matatar mai, masu musayar zafi da bututun mai)
  • Kayan aikin taki: GB 6479-2013 (-40~400℃, 10-30MPa yanayin sinadarai mai matsa lamba mai ƙarfi)
    Ruwan Karfe Marar Tsatsa
  • Jigilar kaya: GB/T 14976-2012 (Bututun baƙin ƙarfe marasa juriya ga tsatsa marasa haɗi)
  • Wasu ƙarin ƙayyadaddun: GB/T 5312 (Jiragen ruwa), GB/T 18984 (Zazzabi mai ƙasa), API 5CT (Bututun mai/Bututun mai, Ka'idar Duniya)

Shin ya fi kyau bututun mara ɗinki ya kasance da kaurin bango mafi kauri?

A'a

Shin ana iya sarrafa bututun ba tare da ɗinki ba?

Eh

Menene bangare da aka fi yawan watsi da shi lokacin sayen bututun bakin ƙarfe mara ɗinki mai inganci?

  • Kakkarfa fahimta ta 1: Mayar da hankali kawai kan darajar kayan yayin watsi da daidaita halayen injiniya
  • Kuskure na biyu: Mai da hankali kawai kan farashi yayin watsi da juriya ga kaurin bango da tsayin da aka ƙayyade.
  • Kuskure na uku: Rashin kimanta cikakkun bayanai na tsarin, wanda ke haifar da ƙarin kuɗin aiwatarwa a nan gaba.
  • Kakkarfa fahimta ta 4: Watsi da ayyukan tallafi na mai kaya, yana shafar ci gaban aikin

Jerin tabbatarwa na asali kafin siyan bututun baƙin ƙarfe marasa ɗinki na Kamfanin JBLstainless

Samfuri + Ka'ida + Diamita na Waje + Kaurin Bangon + Tsayi + Adadi + Maganin Sama + Bukatun Bincike + Hanyar Marufi + Takardar Shaidar MTC

Bututun bakin ƙarfe mara ɗinki da ya dace da —- sunayen alamomin ƙasashen waje

Ka'idar ƙasa ta Sin (GB/T 20878)Ma'aunin Amurka (AISI/ASTM)Lambar UNSKa'idodin Masana'antu na Japan
(JIS)
Ka'idar Jamus (EN/W-Nr)Amfani na al'ada
‌06Cr19Ni10(sabon) / 0Cr18Ni9 (na baya)‌304‌S30400Karfe mara tsatsa 304X5CrNi18-10 (1.4301)Gumaka, Abinci da Kayan Kimiyya
‌022Cr19Ni10‌ (sabon) / 00Cr19Ni10 (na baya)‌304L‌S30403SUS 304LX2CrNi18-9 (1.4307)Sassan da aka walda, hana tsatsa tsakanin ƙwayoyin
‌06Cr17Ni12Mo2‌ (sabon) / 0Cr17Ni12Mo2 (na baya)‌316‌S31600Karfe mara tsatsa 316X5CrNiMo17-12-2 (1.4401)Muhalli na teku, muhallin da aka ƙara sinadarin klorin
‌022Cr17Ni12Mo2‌ (sabon) / 00Cr17Ni14Mo2 (na baya)‌316L‌S31603SUS 316LX2CrNiMo17-12-2 (1.4404)Tsarin walda mai juriya ga tsatsa sosai
‌06Cr25Ni20‌ (sabon) / 0Cr25Ni20 (na baya)‌310S‌S31008SUS 310SX8CrNi25-21 (1.4845)Bututun murhu na zafin gaske, sassa masu jure zafi
‌06Cr18Ni11Ti‌‌321‌S32100SUS 321X6CrNiTi18-10 (1.4541)Bututun hana-sassauci na zafin-jiki mai girma
‌06Cr18Ni11Nb‌‌347‌S34700SUS 347X6CrNiNb18-10 (1.4550)Sassan ɗaukar matsin lamba na zafin jiki mai girma
‌022Cr23Ni5Mo3N‌‌2205‌S32205/S31803SUS 329J4LX2CrNiMoN22-5-3 (1.4462)Karatun ƙarfe mai matakai biyu, juriya ga tsatsa sakamakon matsin lamba

Ta yaya za a zaɓi tsakanin bututun bakin ƙarfe marasa ɗinki 304 da 316?

304 yana da matuƙar araha a yanayi na yau da kullum, yayin da 316 ke ba da tabbacin tsaro a cikin muhallai masu tsanani na lalacewa. Lokacin zaɓi, da farko tantance sinadaran abu da yanayin matsin lamba, sannan a daidaita halayen kayan.

Menene bambance-bambancen bututun mara ɗinki na matakin abinci da na masana'antu?

Babban amfani da bakin ƙarfe mai ingancin abinci shi ne a wuraren da yake taɓa abinci, kamar a sarrafa abinci, ƙera kayan cin abinci, kwanon gasa, da sauran kayan aiki daban-daban. Ka'idojin samarwa na irin wannan bakin ƙarfe dole ne su bi ƙa'idojin tsafta da dokoki.

A gefe guda, bakin ƙarfe na masana'antu ana amfani da shi sosai a fannonin kamar injiniyan sinadarai, man fetur, na'urorin likita, da gine-gine. Manyan halayensa sune ƙarfi da juriya ga tsatsa.

Menene iyakar zafin jiki mafi girma ga bututun mara ɗinki na 310S mai jure zafi?

A cikin yanayin oksidatif, zafin aiki na dindindin zai iya kaiwa kusan 1150°C. Ƙarfin juriya ga zafin kololuwa na ɗan gajeren lokaci yana kaiwa 1200°C.

Ta yaya za a duba ko akwai tsagewa ko lahani a bututun bakin ƙarfe marasa ɗinki?

Binciken gani: Ana yin sa ne ta hanyar kallo kai tsaye, don duba ko akwai tsagewa, ramukan yashi, fitar fata, karce-karce, lanƙwashe-lanƙwashe da sauransu a saman bututun bakin ƙarfe mara tsatsa. Don wasu ƙananan lahani a saman, ana iya yin ƙarin bincike ta amfani da gilashin ƙara girma da sauran kayan aiki.

Ta yaya tabo da tsage-tsage na gama gari a saman bututun da ba su da ɗinki suke faruwa?

Karamin ramuka masu tabo ko kamar maki da ke bayyana a saman bututun ƙarfe mara walda da mara tsagi ana kiran su “peeling”. Dalilan wannan lamari sun bambanta, ciki har da lalacewar ƙwaya-ƙwaya yayin wanke da acid, yawan ƙurar oxide bayan annealing, da kuma nutsewar ƙurar oxide a saman bututun yayin da ake daidaita shi.

Menene bambance-bambancen bututun baƙin ƙarfe marasa ɗinki da ba a yi musu walda ba, waɗanda aka nade a zafi da waɗanda aka ja a sanyi?

Aikin kwatantawaBututun mara ɗinki da aka nannade a zafibututun jan ba tare da ɗinki ba

Zazzabi na sarrafawa

Sarrafa a zafin jiki mai yawaSarrafa a sanyi a yanayin ɗaki

Samarda inganci

mafi girmaƙasa
Daidaiton girmana al'ada
 
mai girma
Daidaiton kaurin bangona al'ada
 
mai girma
Ingancin samanna al'ada
 
da ya fi dacewa
Kewayon ƙayyadaddun bayanaiDiamita mafi girma suna da fa'idodi da yawaDiamita ƙanana da takamaiman ƙayyadaddun bayanai suna da fa'idodi da yawa.
kaurin bangoBututun da ke da bango mai kauri suna da fa'idodi bayyanannu.Fa'idodin bangon siriri da daidaitaccen kaurin bango sun bayyana a fili.
Halayyar injiniyaYanayin aiki mai zafiƘarfin na iya ƙaruwa bayan aikin sanyi.
Farashin ƙarsheƙasamafi girma
Aikace-aikace mai dacewaBututu, bututun matsa lamba, manyan kayan aikiKayan aiki masu daidaito, na'urorin hydraulic, na'urori, da sauransu
NEMI FARASHIN YADDAWA
Aiko mana da saƙo idan kuna da wasu tambayoyi ko kuna buƙatar ƙimar farashi. Za mu dawo muku da martani cikin sauri, ba fiye da awa ɗaya ba.